Zhong tuo Fire And Smoke Valve Roll Forming Machine is designed by ourselives, Equipment consists of automatic discharge machine, feeding systems, notching and cutting, feeding, forming the host, receiving station, electrical control cabinets and other components. And the basic forming rack is 12 times,mold Material: we will use GCr15, quenching, hardness can be HRC56-62o. In order to support all the line, we will mke the motor 7.5kw.
Equipment requirements:
1.Required field: 25*5*1.5m(L*W*H)
2.The feeding direction: from left to right
3.Voltage: 380,50Hz, 3-phase(as you need))
4.Hydraulic oil: 46 # hydraulic oil.
5.User-supplied: Required hydraulic oil, mechanical oil, wire, cable, foundation devices.
Quick View:
1.rolled strip width: ≤420 mm
2.rolled strip thickness: 1.5-2.0mm
3. rolled strip Material: cold-rolled, galvanized steel
4. Production speed: punching line speed of about 0-6 m / min
5. Rolling work piece length: 1000 --- 6000 mm
6.equipment installed capacity: about 20 KW.
Production Process:
1.decoiler - Leveler - servo feed - multiple sets of hydraulic punching - roll forming - hydraulic (punching) cut - receipts ---- Electronic Control System
2.Equipment consists of decoiler, leveling parts, servo motors, multiple punches, forming machine, hydraulic (punching) cutting, rewinding units, electrical control cabinets and other components.
Main part
decoiler
1.Single cantilever, no power
2. Load capacity: 3.0 t
3.inner diameter: φ490-φ510mm
4.Outer diameter: ≤φ1200mm
Leveler
1.work roll number: seven roller leveling Machine
2.Structural features: leveling roll quenched, chrome plated handle its rigidity, surface roughness and other Mechanical Can greatly increase; its delivery by the nip rollers and roller leveling composition, pinch roller can be individually adjusted, leveling roller Of the overall structure, before and after the establishment of two adjustment points, can form a certain angle, easy to improve Leveling quality.
Servo feed, red chipping section
Servo feed system with a servo motor to provide power to ensure the accuracy and stability of each step of punching.
1.Lack punch mold: the four-colum guide
2.Die mold material: Cr12Mov. Quenching. Notching blade hole and so on.
Roll forming
1.number of roller: 16 rollers
2.Mold Material: GCr15, quenching,
hardness HRC56-62º
3.power:7.5kw
4.frame:35H steel welded
5.size of machine:8.2*1.65*1.55m
6.material of roller: 45# steel
7.Structure:Memorial arch with chain
Hydraulic (punching), cut part
1.After hemming structure needs to punch a bottom surface, the bending process has been completed.
2.Hydraulic cutting blade, cutting cross section no glitches, the effect is more ideal.
3.Cutting mold material: Cr12, precision machining hardened, hardness of up to 58-62
Electric Control System
1.whole line adopts PLC control, LCD touch screen, man-machine interface. People interact with the PLC.
2.Operation mode manual or automatic.
3.With manual and automatic switching function: In the manual mode, it can be stand-alone operation, easy maintenance;
4.In automatic mode, carry out full production run, in order to start;
5.The full range of monitoring functions: real-time monitor the health of the production line to achieve monitoring of the production status of each station.
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